How to custom design caps with MasterCap

MasterCap custom cap program timeline for pricing, graphics, sampling, production and minimum order quantity

Minimum Order Quantity

100 PCS per style/color/size

Lead Time

Prototype sample: 2 weeks

Salesman sample: 2-3 weeks

Bulk production: 6-7 weeks

* Lead times are subject to change

Request a Quote

Price will be quoted once the design is approved

File Format

Vector: .ai, .eps, .pdf or .svg

Color Information

A. Pantone C, TPX, TPG or TC

B. Color swatches

Graphics Approval Process

1-3 days depending on the number of designs and the
creative direction provided

Sample Approval Process

Please choose from the options below

A. Digital mock-up with graphics applied
B. Strike-off with graphics applied
C. Physical cap sample sent for approval
D. Digital sample photos emailed for faster approval

Approval OptionsMasterCap custom cap sample approval options

1. CHOOSE THE STYLE SHAPE AND FIT

P106 Relaxed-FIT front viewP106 Relaxed-FIT side view

P106 Relaxed-FIT

P206 Low-FIT front viewP206 Low-FIT side view

P206 Low-FIT

P2161 washed Low-FIT front viewP2161 washed Low-FIT side view

P2161 (washed) Low-FIT

P306 Mid-to-Low FIT front viewP306 Mid-to-Low FIT side view

P306 Mid-to-Low FIT

P406 Mid-FIT front viewP406 Mid-FIT side view

P406 Mid-FIT

P426 Mid-FIT front viewP426 Mid-FIT side view

P426 Mid-FIT

P405 five panel Mid-FIT front viewP405 five panel Mid-FIT side view

P405 Mid-FIT Five Panels

P505 round low-crown trucker front viewP505 round low-crown trucker side view

P505 Round Low-Crown Trucker FIT

P515 square low-crown trucker front viewP515 square low-crown trucker side view

P515 Square Low-Crown Trucker FIT

P525 mid-crown trucker front viewP525 mid-crown trucker side view

P525 Mid-Crown Trucker FIT

P535 high-crown trucker front viewP535 high-crown trucker side view

P535 High-Crown Trucker FIT

P545 ultra-high crown trucker front viewP545 ultra-high crown trucker side view

P545 Ultra-high Crown Trucker FIT

P555 ultra-high crown golfer front viewP555 ultra-high crown golfer side view

P555 Ultra-high Crown Golfer-FIT

P9150 Comfort-FIT 5P front viewP9150 Comfort-FIT 5P side view

P9150 Comfort-FIT 5P

P6160 Comfort-FIT 6P front viewP6160 Comfort-FIT 6P side view

P6160 Comfort-FIT 6P

P075 Camper-FIT front viewP075 Camper-FIT side view

P075 Camper-FIT

P716 Pro-high Arch Trucker front viewP716 Pro-high Arch Trucker side view

P716 Pro-high Arch Trucker FIT

P717 Pro-high Arch Trucker front viewP717 Pro-high Arch Trucker side view

P717 Pro-high Arch Trucker FIT

P606 Pro-Round FIT front viewP606 Pro-Round FIT side view

P606 Pro-Round FIT

P706 Pro-Square FIT front viewP706 Pro-Square FIT side view

P706 Pro-Square FIT

P806 Pro-High FIT front viewP806 Pro-High FIT side view

P806 Pro-High FIT

P905 Low Pro-High FIT front viewP905 Low Pro-High FIT side view

P905 Low Pro-High FIT

P915 Mid Pro-High FIT front viewP915 Mid Pro-High FIT side view

P915 Mid Pro-High FIT

P925 High Pro-High FIT front viewP925 High Pro-High FIT side view

P925 High Pro-High FIT

MasterCap standard cap shape and fit comparison

2. CHOOSE MATERIAL AND COLOR

3. choose button & eyelet

Matching cap button
Matching button
Contrast cap button
Contrast button
Matching cap eyelet
Matching eyelet
Contrast cap eyelet
Contrast eyelet
Metal cap eyelet
Metal eyelet

4. choose seam tape

DTM cap seam tape
DTM seam tape
Contrast cap seam tape
Contrast seam tape
Printed cap seam tape
Printed seam tape

5. Choose sweatband

Classic cap sweatband
Classic sweatband
Moisture wicking cap sweatband
Wicking sweatband
Elastic cap sweatband
Elastic sweatband

6. choose back CLOSURE

Adjustable back closure options for custom caps

7. choose size

Custom cap and hat size chart

8. Choose decoration techniques

9. Choose label and package

Custom brand label
Brand Label
Custom care label
Care Label
Custom flag label
Flag Label
Custom brand sticker
Brand Sticker
Custom barcode sticker
Barcode Sticker
Custom hangtag
Hangtag
Custom cap plastic bag
Plastic Bag
Custom cap package
Package

Headwear Care Guide

If it is your first time to wear hat, you may wonder how to care for it and clean it. Hat often requires special care to ensure that your hats stay looking great. Here are some quick and easy tips on how to care for your hat.

• Always pay special attention to label directions, as some hat types and material have specific care instructions.

• Take special care when clean or using your hat with embellishments. Rhinestones, sequins, feathers and buttons can snag fabric on the hat itself or on other items of clothing.

• Cloth hats are designed for easy maintenance, so you can use a brush and a bit of water to clean them in most cases.

• Plain wet wipes are excellent for doing little spot treatments on your hat to keep them from developing stains before they become worse.

• We always recommend hand wash only as this is the most gentle option. Do not bleach and dry cleaning your hat as some interlinings, buckram and brims/bills may become distorted.

• If water does not remove the stain, try applying liquid detergent directly to the stain. Allow it to soak in for 5 minutes and then rinse with cold water. Don’t soak your caps if they have sensitive material (Eg. PU, Suede, Leather, Reflective, Thermo-sensitive).

• If liquid detergent is unsuccessful in removing the stain, you can move on to other options such as Spray and Wash or enzyme cleaners. It’s best to start gentle and move up in strength as needed. Be sure to test any stain removal product in a hidden area (such as the inside seam) to ensure it does not cause further damage. Please do not use any harsh, cleaning chemicals as this may damage the original quality of the hat.

• After cleaning for the majority of stains, air dry your hat by placing it in an open space and do not dry hats in the dryer or using high heat.

MasterCap headwear care label symbols

MasterCap will not be held responsible for replacing hats that are damaged by water, sunlight, soiling or other wear & tear issues caused by the owner.